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Toffee & Caramel

High quality, high efficiency and high output

Toffee & Caramel Typical Production Line

Process - Toffee

Weighs and mixes up to 16 dry and liquid confectionery ingredients into a homogeneous slurry. Individual ingredients are fed via a weigh hopper into the mixer and mixed during the fill cycle to produce a consistent slurry. Batches are fed from the Autofeed mixing tank to two reservoir tanks to facilitate a continuous feed to the cooker.

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Microfilm™ Cooker

Cooking to final moisture takes place in the Microfilm™ cooker. This comprises a scrape pre-heater and a swept surface Microfilm™ rotor, which creates a thin film of syrup that cooks rapidly without process inversion or burning of dairy ingredients.

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Carablend™ Toffee Cooker & Fondant Addition

The Carablend™ cooks and caramelizes the syrup and applies pressure to achieve the correct final moisture content. Fondant can also be added for the creation of fudge products.

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ServoForm™ Soft Confectionery Depositor

Syrup is deposited at final moisture into silicone or metal moulds, then cooled.

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Baker Perkins’ cooking and depositing systems produce a full range of high-quality toffee, caramel and fudge. A variety of products can be made in an assortment of colours, and can include added-value centre fillings such as nuts, jam or chocolate.

High Quality

The Carablend™ cooking system develops the right texture and flavour, before the product is deposited into silicone or metal moulds at final moisture. Pieces are consistent in shape and weight, with a smooth surface finish. The Carablend™ cooks and caramelizes the syrup in separate processes, giving completely independent control over colour, flavour, moisture and texture.

High Efficiency

Efficiency comes from continuous production in a system integrated from ingredient feeding to cooled product. Perfectly regimented discharge optimizes chocolate enrobing, while consistent size, shape and weight contribute to high levels of wrapping efficiency.

Product Variety

Baker Perkins’ toffee cooking and depositing systems can produce traditional toffees and caramels with recipes ranging from budget to premium. White toffee can be coloured and flavoured, as well as striped and swirled. Traditional brown toffee may be enhanced with chocolate, nuts, or jam centre-fills.

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Latest News

Gummy Caps combine the benefits of gummies with the efficient delivery of a capsule

Baker Perkins and Rousselot have extended the range of delivery forms for gummies for the functional and pharmaceutical sectors…

Industry 4.0 – Optimisation through intelligent analysis of process performance

Technology ensuring equipment is Industry 4.0 Ready is being fitted as standard to all new Baker Perkins machinery…

New continuous ServoForm™ Mini starch-free depositing system

The first ServoForm™ Mini depositing system to offer continuous automatic production has been delivered to a customer in North America…

Supplying a booming economy in Africa

A customer in Africa, taking advantage of a rapidly expanding economy, recently ordered two ServoForm™ starch-free depositing systems…

50 sales for the ServoForm™ Mini functional gummy depositor

Just three years since its launch, the 50th ServoForm™ Mini depositor has recently been ordered by a North American company…

Security for another 17 years

Baker Perkins has renewed the lease on its headquarters at Peterborough, UK, for a further 17 years.  ..

Meet our new USA Applications & Process Team

We have recently restructured and expanded our Applications & Process Team based in the Innovation Center in Grand Rapids, Michigan…

Accurate and hygienic cooking and depositing for active and functional ingredients

Our ServoForm™ Mini depositor sits at the heart of a highly versatile production line for high-value medicated or functional products…

Setting time for gelatin gummies reduced to 15 minutes

Baker Perkins and Rousselot have worked together to reduce setting times for gelatin gummies to as little as 15 minutes…

JellyCook™ – a new small batch cooker for gummy candy

Baker Perkins is introducing a new batch cooker to its range of small, flexible production systems for the functional gummy and confectionery markets.  ..

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    3223 Kraft Ave. S.E
    Grand Rapids
    49512 2027