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Toffee Making Machines for Commercial Production Lines

Traditional commercial toffee making machines may have seemed good once upon a time, but now that we can compare them to superior starch-free systems, their flaws are more apparent.

Some of the issues you may have experienced, include:

Lack of control
Burn on and scorching
Inconsistent texture
Irregular piece size and shape
Limited recipe flexibility
Long-term labour
Ingredient waste

Do any of these issues sound familiar? Baker Perkins’ machines combat these former problems, so you can swap a sluggish system for a highly efficient process that produces fantastic quality confectionery.

Precise cooking and caramelisation
Consistent quality
Product flexibility
Cost efficiency

You can choose a full production line or a modular system, designed to integrate flawlessly with your current set up.

Integrated Toffee Machine Line

Autofeed: Autofeed
Ingredients are fed into an autofeed mixing tank to produce a consistent slurry. Batches are transported into reservoir tanks which then feed the cooker.
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Microfilm™ Cooker: Microfilm™ Cooker
Cooking to final moisture takes place in the Microfilm™ cooker, which features a scrape pre-heater and a swept surface rotor.
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Carablend™ Cooker: Carablend™ Cooker
The Carablend™ cooks and caramelises the syrup and applies pressure to achieve the correct final moisture content.
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ServoForm™ Depositor: ServoForm™ Depositor
Syrup is deposited at final moisture into silicone or metal moulds, before being cooled. Production is continuous and integrated.
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Toffee Manufacturing Machines

These machines are designed to solve the quality control and efficiency problems inherent in traditional batch cooking and slab-and-cut methods.

Autofeed Weighing & Mixing System

Weigh and mix up to 16 dry and liquid ingredients.
Minimise operator involvement and error with pre-programmed recipes.
Accurately control costs with precise ingredient calculation.
Fully automatic, high-accuracy system.

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Microfilm™ Cooker

Thin film of syrup that cooks rapidly ensures no process inversion or burning of dairy ingredients.
Outstanding performance and low cost of ownership.
Fully automatic PLC control with touch screen HMI.

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Carablend™ Cooker

Broad choice of process options and outputs.
Independent control of cooking and caramelisation.
Systems can handle all toffee recipes.
Wide range of cooling temperatures and caramelisation times.

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ServoForm™ Depositor

Achieve consistent size, shape and weight ideal for enrobing.
Low labour and energy needs combined with minimal waste.
Supports both traditional and unique products that cannot be made by any other method.
Maximum output of 1,900 kg per hr.

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Toffee Product Opportunities

Baker Perkins’ cooking and depositing systems can produce traditional toffees and caramels with recipes ranging from budget to premium. Recipes can be coloured and flavoured, striped and swirled, or enhanced with chocolate, nuts, or jam centre-fills.

Toffee Types & Recipes

Pretty much any type of recipe is possible with a Baker Perkins toffee making machine:

Traditional Brown Toffee: High-quality, classic butter and dairy recipes.
White Toffee: Clean, dairy-based formulations that serve as a base for custom colouring and flavouring.
Fudge Production: The system can be adapted with fondant addition (Carablend™) to seamlessly produce high-quality fudge.

Structural & Inclusion Options

Endless structural and inclusion possibilities include centre-fills, stripes, whirls, colours and flavours.

Solid: Uniform, high-consistency pieces.
Inclusions: Easily handles small or large inclusions (nuts, fruit, chocolate chips).
Striped & Swirled: Multi-component depositing for visually appealing two-color/two-flavour products.
Centre-Filled: Production of shells with added-value internal fillings like jam, liquid chocolate, or fruit paste.
Enrobed: Produces pieces ready for immediate chocolate enrobing.

Why Choose Baker Perkins

Baker Perkins provides a turnkey service that includes bespoke commercial hard candy making equipment and exceptional aftermarket support. With access to our innovation centre, you can test new recipes in new small batches and it gives you the freedom to experiment with flavours and textures – all with expert support.

With over 100 years in supplying, installing and servicing the latest technology in confectionery manufacturing, we’re the trusted choice. We support businesses with their goals – whether that’s improving the quality of products, fulfilling hygiene compliance or reducing the need for time-consuming manual tasks with automation.

Ready to upgrade your production line? Contact us to discuss your requirements.

Can the system handle high-fat or high-milk recipes without burning?

Yes. Our machines handle a wide range of recipes, including those with high-fat or high-milk contents, without burning. This is thanks to the Microfilm™ cooker which rapidly cooks the thin film of syrup which mitigates the risk of burning dairy ingredients.

Can the same line produce both soft and hard toffee?

Yes, our systems can produce soft, chewy toffee as well as the hard, brittle varieties. All Baker Perkins machines are designed to be flexible and enable rapid changes to settings or recipe ingredients. This can all be controlled via the PLC system.

How do your toffee making machines ensure inclusions (like nuts) are evenly distributed?

The ServoForm™ depositor achieves high-precision, even distribution of inclusions, such as nuts. The system supports multiple ingredients as well as one-shot depositing (for a whole hazelnut, for instance).

What is a typical toffee making machine price?

As we supply fully bespoke machine solutions alongside aftercare support, we don’t provide a specific one-size-fits-all price list. We provide a quote based on the specific machines, additional features, installation requirements and aftermarket care you require.