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Flat Lollipops

High quality flat, shaped and embossed lollipops

Flat Lollipops Typical Production Line

Process - Flat Lollipop
Autofeed

Weighs and mixes up to 16 dry and liquid confectionery ingredients into a homogeneous slurry. Individual ingredients are fed via a weigh hopper into the mixer and mixed during the fill cycle to produce a consistent slurry. Batches are fed from the Autofeed mixing tank to two reservoir tanks to facilitate a continuous feed to the cooker.

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Microfilm™ Cooker

Firstly, sugar slurry is dissolved and partially cooked in a plate heat exchanger. Secondly, cooking to final moisture takes place in the Microfilm™ rotor. This creates a thin film of syrup which cooks rapidly without process inversion or burning of dairy ingredients.

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Colour / Flavour Addition

Incorporates colours and flavours into the cooked syrup via a gravity split feed system. Each colouring and flavouring system is specified to match the level of automation required by the customer and the characteristics of the depositing system.

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ServoForm™ Lollipop Depositor

Sticks are accurately placed then positioned in the solid moulds by an automatic insertion system. The ServoForm™ then deposits syrup at final moisture onto the sticks using a starch-free process, ahead of cooling.

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Baker Perkins’ completely automated, high capacity ServoForm™ flat lollipop depositing technology gives the potential for an almost unlimited product variety and offers greater production flexibility compared to die forming processes.

Versatile

The ServoForm™ lollipop depositor can produce a wide range of lollipops in up to four colours, with a multi-component capability providing solid, layered and striped options for a variety of flat and 3D shaped lollipops. Centre-filled lollipops, introducing fillings such as toffee or chewy centres, can be deposited to add a new range of textures to a product portfolio.

Unique branding opportunities

Flat and shaped lollipops allow one side to be embossed for character merchandising, and a range of profiles – such as rounds, ovals or animal shapes – can be developed.

Consistent and hygienic production

Sticks are accurately placed then positioned in the solid moulds by an automatic insertion system. The ServoForm™ then deposits syrup at final moisture onto the sticks using a starch-free process, ahead of cooling.

Suggested Product Opportunities

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Latest News

Gummy Caps combine the benefits of gummies with the efficient delivery of a capsule

Baker Perkins and Rousselot have extended the range of delivery forms for gummies for the functional and pharmaceutical sectors…

Industry 4.0 – Optimisation through intelligent analysis of process performance

Technology ensuring equipment is Industry 4.0 Ready is being fitted as standard to all new Baker Perkins machinery…

New continuous ServoForm™ Mini starch-free depositing system

The first ServoForm™ Mini depositing system to offer continuous automatic production has been delivered to a customer in North America…

Supplying a booming economy in Africa

A customer in Africa, taking advantage of a rapidly expanding economy, recently ordered two ServoForm™ starch-free depositing systems…

50 sales for the ServoForm™ Mini functional gummy depositor

Just three years since its launch, the 50th ServoForm™ Mini depositor has recently been ordered by a North American company…

Security for another 17 years

Baker Perkins has renewed the lease on its headquarters at Peterborough, UK, for a further 17 years.  ..

Meet our new USA Applications & Process Team

We have recently restructured and expanded our Applications & Process Team based in the Innovation Center in Grand Rapids, Michigan…

Accurate and hygienic cooking and depositing for active and functional ingredients

Our ServoForm™ Mini depositor sits at the heart of a highly versatile production line for high-value medicated or functional products…

Setting time for gelatin gummies reduced to 15 minutes

Baker Perkins and Rousselot have worked together to reduce setting times for gelatin gummies to as little as 15 minutes…

JellyCook™ – a new small batch cooker for gummy candy

Baker Perkins is introducing a new batch cooker to its range of small, flexible production systems for the functional gummy and confectionery markets.  ..

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    Manor Drive
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    Peterborough
    PE4 7AP

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    3223 Kraft Ave. S.E
    Grand Rapids
    Michigan
    49512 2027