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Cereal Master TX™ - Traditional Flakes

  • Cereal Master™ Concept

    Cereal Master™ systems are high-efficiency production lines for a wide variety of breakfast cereals.

    They comprise standard process modules combined in different ways to make different products and can be expanded at any time with the addition of extra modules to change or extend the product range. The Cereal Master™ concept is applied to both traditional and extruded cereals.

    The Baker Perkins Cereal Master TX™ line is the choice of manufacturers needing the assurance of a consistent high-quality end product. The well proven cereal cooking technology is at the core of complete lines producing many of the world's leading brands.

    Cereal Master TX™ is an expandable process. A basic line making traditional wheat and bran flakes can be progressively extended by incorporating additional units into the line.

    Multigrain products, corn flakes, and a range of coated products are all achievable. A modular approach to process design allows the Cereal Master TX™ system to grow as the customer’s business expands.

    Cereal Master™ TX Key Features

    Gentle steam cooking of cereal grains in the Baker Perkins Rotary Cereal Cooker ensures that the texture, flavour and nutritional benefits of wholegrain ingredients are retained in the final product

    Pellet forming is used to achieve the correct size of flake when producing bran flakes, wheat flakes or multigrain flakes

    Consistent flake quality is achieved using the Baker Perkins FlakeMaster™ flaking rolls

    Controlled toasting and drying of the flakes takes place in the Baker Perkins Thermoglide2™ Toaster where the fluidised bed process minimises product damage

    Drying and tempering equipment can be added to the line to enable the manufacture of high quality multigrain flakes and cornflakes

    The product range can be further extended by adding a Baker Perkins Coating System consisting of Autofeed, Syrup Skid and Coating Drums

    The Cereal Master™ TX base line produces wheat and bran flakes and comprises cooker, pellet mill, FlakeMaster™ flaking rolls and Thermoglide2™ Toaster

  • Cereal Master™ Modules
    Module Output

    Cereal Master TX™ Standard Line Bran & Wheat Flakes

    Standard Line + Module 1 Bran, Wheat & Multigrain Flakes

    Standard Line + Module 1 + 2 Bran, Wheat, Multigrain & Corn Flakes

    Standard Line + Module 1 + 2 + 3 Bran, Wheat, Multigrain, Corn Flakes & Coated Flakes
  • Required Equipment
    Cereal Cooking  

     

     

     

     

     

    Rotary Cereal Cooker

    Cereal Forming  

     

     

     

     

    FlakeMaster™ Flaking Roll

     

    Cereal Toasting  

     

     

     

     

     

     

    Thermoglide2™ Toaster

    Syrup Coating  

     

     

     

     

     

     

    Preparation & Coating Systems

     

    Laboratory Scale Systems  

     

     

     

     

     

     

    Laboratory Scale Cereal Cooking System

     

Brochure: Breakfast Cereals

Brochure: Breakfast Cereals

Traditionally Flaked Products

Traditionally Flaked Products

View some of the flaked products that can be made on Baker Perkins' cereal process lines.

Cereal Innovation Centres

Cereal Innovation Centres

Baker Perkins offers all its customers facilities to develop new products and processes, produce samples for test marketing, and conduct feasibility trials.