TruClean™ Gauge Roll
TruClean™ Gauge Rolls achieve and maintain the desired thickness of a sheet of biscuit dough. This is a key function in the forming and cutting process for cracker biscuits and hard sweet biscuits. Repeatable precision is matched by low operating costs, with labour, waste and maintenance kept to an absolute minimum. They are designed to meet the latest industry requirements for hygienic operation.
Low cost of ownership
The new design uses a proven process to ensure reliable operation, low waste and accurate performance. Features that contribute to precise weight control and reliable sheet handling have been enhanced.
Easy to operate
A clear and intuitive touch screen HMI includes indication and setting of all the main running adjustments. This is located on the machine to enable operators to see the effects of their adjustment on the dough sheet as they make them. The gauge roll is fully integrated into the line speed control system, which automatically cascades changes back down the line to maintain smooth operation.
Easy to clean and maintain
Three important principles form the basis of TruClean™ design: reducing accumulation of unwanted materials; improving visibility and access for cleaning; and simplifying the removal and replacement of components and assemblies without the need for tools or technicians.
Reduced waste, minimum downtime
These improved gauge rolls feature an arrangement of flanges, scrapers and take-off conveyors that reduce waste by fully supporting the dough sheet throughout. Positively-tracked cartridge take-off conveyors require no tracking adjustment and can be quickly removed from the machine for easy access and minimum downtime.
TruClean™ performance and choice
The radical TruClean™ approach to hygienic design is setting new standards. Less time spent cleaning means lower costs and faster changeovers. TruClean™ machines retain all the best-in-class process parameters and benefits of previous generation Baker Perkins equipment, including outstanding reliability, performance and ease of use.
Two levels of sanitation are available for every machine in the TruClean™ range. This allows customers to choose the one that best matches the sensitive cross-contact risks they face and the cleaning protocols they use.
TruClean™ Gauge Rolls achieve and maintain the desired thickness of a sheet of biscuit dough. This is a key function in the forming and cutting process for cracker biscuits and hard sweet biscuits. Repeatable precision is matched by low operating costs, with labour, waste and maintenance kept to an absolute minimum. It is designed to meet the latest industry requirements for hygienic operation.
Sheet widths: 1,016mm, 1,220mm, 1,500mm
Web width: dough sheet plus 80mm (standard); dough sheet plus 50mm (cartridge conveyor)
Roll diameter 300mm (standard) ; 400mm (heavy duty)
Gap range 0-8mm, 4-12mm, 12-20mm
Heavy-duty final gauge roll with 400mm diameter rolls
Chilled cast iron rolls
Water cooled or heated rolls
Additional parts for soft dough processing
Operator setting of side-to-side gap adjustment
Cartridge delivery web conveyors with self-tracked webs
Integrated LED lighting at infeed
Laser feed control
Dough sheet air blowers with filters
Extended delivery web table for topping equipment
- Full Equipment Range
Mixing & Dough Feed Soft Dough Forming: Wirecuts Soft Dough Forming: Rotary Moulders Sheet Forming & Cutting Baking & Handling Biscuit Sandwiching
Brochure: TruClean™ Sheet Forming and Cutting Lines
Brochure: Biscuits, Cookies & Crackers
The TruClean™ standard enables machines to be matched to specific cross-contact risks and cleaning protocols.
Complete process lines for Cookies, Soft Dough Biscuits, Hard Sweet Biscuits, Crackers, Cream Sandwiches, Baked Snacks, Bars & Toaster Pastries
Parts, service, upgrades and rebuilds for your Baker Perkins machines for as long as they remain in production.