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1.2m (48”) TruClean™ Wirecut

  • Stock Model Specification

    Current location: Grand Rapids, MI

    For further information, or to request a quote for this machine, please contact Kari Patton:

    email: [email protected]bakerperkins.com

    Tel: +1 616 785 7503

    Specification

    Standard Sanitation Feature Guidelines Include:

    • Product zone components: 303/304 stainless steel
    • Non-product zone components: 303/304 stainless steel
    • Stainless steel guarding
    • Stainless steel conduit with flexible conduit as needed
    • Washdown rated motors
    • Standard double sealed steel bearings
    • Sloped surfaces for drainage and use of stand-offs for cleaning access
    • Joints continuously welded
    • Hollow areas sealed or eliminated
    • Minimal liquid collection points
    • Minimal loose parts or niches
    • Sealed enclosures
    • Generous clearance under machine
    • Minimal exposed screw threads
    • Die components are excluded from this list

    Machine Head

    The machine head consists of the components above the product conveyor, including the hopper, feed rolls, side plates, and bearings.

    • Quick Release for removal from Machine base.

    Feed Rolls

    • Two (2) 303/304 stainless rolls, 265mm (10.43”) diameter
    • Each feed roll separately driven by a shaft mounted gear motor with VFD
    • Fixed roll position with 8mm gap

    Side Frames: 303/304 stainless steel  
    End Plates (feed roll seals): HDPE

    Clam Shell Feature:  Easy die and filler block removal with pneumatic lift system for access to the die assembly

    • Head lifted and lowered pneumatically via manual valve

    Hopper:  Removable

    • 303/304 stainless steel, bead blasted
    • Inverted sides to eliminate product bridging

    Die Rails:  Anodized aluminum  

    Die and Filler Block:  Tool free Die and Filler Block change

    • Accepts Baker Perkins Filler Block HC13920
    • Accept Baker Perkins Die Cups HC13921
    • Die sets are sold separately

    Machine Base

    The machine base consists of the main frame and the items below the product conveyor including wirecut mechanism, drives and legs.

    Stationary Unit:  Adjustable height footpads

    Adjustable Discharge Height:  47” to 49”

    Side Frames, Cross Members:  Mild steel painted light grey RAL7039

    Wirecut Mechanism:  303/304 stainless steel components

    • Cutting Direction: Programmable (forward or backward)
    • Wire Stroke and Speed
    • Controlled by servo motors
    • Adjustable from 49mm up to 124mm (2” up to 5”) via HMI
    • Maximum effective cut length 89mm (3 ½ “) dough piece on 121mm (4 ¾”) die plate
    • Up to 200 cuts per minute, product dependent
    • Wire Drop
    • Controlled by servo motor
    • Adjustable from 1mm up to 25mm via HMI
    • One piece aluminium (anodized) wireframe with integrated tensioner to be included in this assembly

    Band Raise Mechanism

    • Servo controlled single dynamic plate with height adjustment via HMI
    • 303/304 stainless steel
    • Up to 140 cpm (product dependent)

    Internal Belt Circuit

    • Materials of Construction:  303/304 stainless steel and nylon roller
    • Conveyor:  Servo driven for positive speed control and potential future gapping requirements
    • Belt Tracking:  Eckels-Bilt
    • Product Transfer Height:  Manually adjustable +25mm (1”)
    • Belt Take-Ups:  Pneumatic cylinders
    • Belt Cleaning:  Scrapers with removable tray
    • Removable endless belts
    • Removable conveyor rollers: 303/304 stainless steel and one nylon

    Electrical Controls

    Operator friendly, PLC controls for ease of operation and use of stored recipes

    Machine Functionality:

    • Allen-Bradley Compact Logix PLC
    • Up to 20 recipe selections, recipe create & memorize functions
    • Machine auto start/auto stop and individual jog functions
    • Machine & drive alarms
    • Machine status display on HMI

    Operator Controls

    • Panel View Plus touch-screen color graphic operator interface
    • Pushbuttons On Operator Station
    • Safety relay reset
    • Alarm silence
    • Control side E-stop
    • Non-Control side E-stop with NEMA 4X angle mounted enclosure

    Main Electrical Enclosure:  Floor mounted Stainless steel

    • Category 3 safety circuitry
    • Main panel E-stop
    • Allen Bradley Power Flex variable frequency drives with safe-off functionality
    • Ethernet communications for VFD control
    • Air Conditioner Not Included

    Junction Box(es):  NEMA 4X stainless steel, Sloped top

    Machine Mounted Electrical Devices:  Non-contact guard safety switches

    Conduit:  Stainless steel

    General

    • Covers and Guards:  304 Stainless steel with sloped angles for drainage and stand-offs for cleaning
    • Die Sets:  To be confirmed and quoted separately
    • Machine quoted “As Is”

    Read more:

    Full specification

eSheet: TruClean™ Wirecut

eSheet: TruClean™ Wirecut

Brochure: Biscuits, Cookies, Crackers, Bars & Snacks

Brochure: Biscuits, Cookies, Crackers, Bars & Snacks