1.2m (48”) TruClean™ Wirecut
- Stock Model Specification
Current location: Grand Rapids, MI
For further information, or to request a quote for this machine, please contact Kari Patton:
email: [email protected]
Tel: +1 616 785 7503
Specification
Standard Sanitation Feature Guidelines Include:
- Product zone components: 303/304 stainless steel
- Non-product zone components: 303/304 stainless steel
- Stainless steel guarding
- Stainless steel conduit with flexible conduit as needed
- Washdown rated motors
- Standard double sealed steel bearings
- Sloped surfaces for drainage and use of stand-offs for cleaning access
- Joints continuously welded
- Hollow areas sealed or eliminated
- Minimal liquid collection points
- Minimal loose parts or niches
- Sealed enclosures
- Generous clearance under machine
- Minimal exposed screw threads
- Die components are excluded from this list
Machine Head
The machine head consists of the components above the product conveyor, including the hopper, feed rolls, side plates, and bearings.
- Quick Release for removal from Machine base.
Feed Rolls
- Two (2) 303/304 stainless rolls, 265mm (10.43”) diameter
- Each feed roll separately driven by a shaft mounted gear motor with VFD
- Fixed roll position with 8mm gap
Side Frames: 303/304 stainless steel
End Plates (feed roll seals): HDPEClam Shell Feature: Easy die and filler block removal with pneumatic lift system for access to the die assembly
- Head lifted and lowered pneumatically via manual valve
Hopper: Removable
- 303/304 stainless steel, bead blasted
- Inverted sides to eliminate product bridging
Die Rails: Anodized aluminum
Die and Filler Block: Tool free Die and Filler Block change
- Accepts Baker Perkins Filler Block HC13920
- Accept Baker Perkins Die Cups HC13921
- Die sets are sold separately
Machine Base
The machine base consists of the main frame and the items below the product conveyor including wirecut mechanism, drives and legs.
Stationary Unit: Adjustable height footpads
Adjustable Discharge Height: 47” to 49”
Side Frames, Cross Members: Mild steel painted light grey RAL7039
Wirecut Mechanism: 303/304 stainless steel components
- Cutting Direction: Programmable (forward or backward)
- Wire Stroke and Speed
- Controlled by servo motors
- Adjustable from 49mm up to 124mm (2” up to 5”) via HMI
- Maximum effective cut length 89mm (3 ½ “) dough piece on 121mm (4 ¾”) die plate
- Up to 200 cuts per minute, product dependent
- Wire Drop
- Controlled by servo motor
- Adjustable from 1mm up to 25mm via HMI
- One piece aluminium (anodized) wireframe with integrated tensioner to be included in this assembly
Band Raise Mechanism
- Servo controlled single dynamic plate with height adjustment via HMI
- 303/304 stainless steel
- Up to 140 cpm (product dependent)
Internal Belt Circuit
- Materials of Construction: 303/304 stainless steel and nylon roller
- Conveyor: Servo driven for positive speed control and potential future gapping requirements
- Belt Tracking: Eckels-Bilt
- Product Transfer Height: Manually adjustable +25mm (1”)
- Belt Take-Ups: Pneumatic cylinders
- Belt Cleaning: Scrapers with removable tray
- Removable endless belts
- Removable conveyor rollers: 303/304 stainless steel and one nylon
Electrical Controls
Operator friendly, PLC controls for ease of operation and use of stored recipes
Machine Functionality:
- Allen-Bradley Compact Logix PLC
- Up to 20 recipe selections, recipe create & memorize functions
- Machine auto start/auto stop and individual jog functions
- Machine & drive alarms
- Machine status display on HMI
Operator Controls
- Panel View Plus touch-screen color graphic operator interface
- Pushbuttons On Operator Station
- Safety relay reset
- Alarm silence
- Control side E-stop
- Non-Control side E-stop with NEMA 4X angle mounted enclosure
Main Electrical Enclosure: Floor mounted Stainless steel
- Category 3 safety circuitry
- Main panel E-stop
- Allen Bradley Power Flex variable frequency drives with safe-off functionality
- Ethernet communications for VFD control
- Air Conditioner Not Included
Junction Box(es): NEMA 4X stainless steel, Sloped top
Machine Mounted Electrical Devices: Non-contact guard safety switches
Conduit: Stainless steel
General
- Covers and Guards: 304 Stainless steel with sloped angles for drainage and stand-offs for cleaning
- Die Sets: To be confirmed and quoted separately
- Machine quoted “As Is”
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