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MPX24 Integra

  • Benefits

    The MPX24 Integra is a small batch production extruder that has been designed specifically for thermoset applications such as Powder Coating, Toners and Electronic Moulding Compounds (EMC). A chill roll and flaking unit are fully integrated into the machine for a complete process in a portable machine.

    MAX³ feed system increases throughput

    Baker Perkins’ patent-pending MAX³ feed system features a re-designed feed port and screws to improve flow of material into the extruder barrel and air out of it, contributing to higher throughput. Lightweight, low density materials are now handled more efficiently, eliminating the need for side feeding, which reduces capital cost, floor space and running costs.

    For full details of the MAX³ feed system, click here

    Versatile

    Its compact design means that it can be used either in a laboratory for new product development or in a production environment for tasks such as colour matching and small batch production. Its castor-mounted base - with conveniently located plug and socket utility connections - aid portability.

    Consistent and Repeatable

    In all instances the MPX24 Integra delivers repeatable results that can be consistently reproduced on production scale machines. This ensures that the desired results are obtained first time, thereby improving quality and reducing costs.

    Rapid Changeover

    A number of features enable product changeovers to be accomplished quickly and easily. The top-opening barrel provides easy access for cleaning and the design means that a thorough clean can be achieved very quickly. It also assists with process optimization by enabling the mixing performance to be reviewed by stopping the screws and opening the barrel. In addition, the pre-assembled shafts and screws can be simply lifted out for cleaning or replacement with a different set.

  • Specifications

    The MPX24 Integra is a small batch production extruder that has been designed specifically for thermoset applications such as Powder Coating, Toners and Electronic Moulding Compounds (EMC). A chill roll and flaking unit are fully integrated into the machine for a complete process in a portable machine.

    Standard Features

    5.5kW @ 600 rpm variable speed servo drive

    Speed range 0 to 600 rpm

    One piece horizontally split clamshell barrel 15:1 L/D

    One piece barrel liner manufactured from wear resistant steel

    Electrically heated/water cooled barrel

    Manual barrel opening

    Chilled knife discharge

    General electrical protection IP55

    Control thermocouples one per controlled zone

    Relay controlled

    User interface via mimic facia mounted on swivel control station

    Performance

    Typical outputs 70 kg/hr @ 600 rpm

    Typical outputs 100 kg/hr @ 1000 rpm

    Maximum operating temperature 200°C

    Dimensions

    Length 2500mm

    Width 1000mm

    Centreline height 1300mm

    Overall with feeder 2200mm

    Optional Features & Equipment

    9.2kW @ 1000 rpm motor

    Barrel length 20:1 L/D

    Barrel length 25:1 L/D

    Barrel cooling unit (M/C mounted)

    Complete Range Chart

     

    MPX24 MPX24 MPX30 MPX40 MPX50 MPX65 MPX80
    Barrel Diameter (mm) 24 24 30 40 51 65 80
    Barrel Length (L/D) 15 15 17.5 17.5 17.5 17.5 20
    Motor Power (kW) 5.5 9.1 16.6 40.5 63 126 206
    Screw Speed 600 1000 900 900 900 900 750
    Typical Outputs (kg/h) 45-70 45-100 100-200 200-500 400-1000 800-2000 1500-2900
eSheet: MPX24 Integra

eSheet: MPX24 Integra

Brochure: Industrial Extrusion

Brochure: Industrial Extrusion

Extrusion Innovation Centre

Extrusion Innovation Centre

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Lifetime Support for Extrusion Equipment

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