Flat Lollipops

High quality flat, shaped and embossed lollipops

Flat Lollipops Typical Production Line

Process - Flat Lollipop
Autofeed

Weighs and mixes up to 16 dry and liquid confectionery ingredients into a homogeneous slurry. Individual ingredients are fed via a weigh hopper into the mixer and mixed during the fill cycle to produce a consistent slurry. Batches are fed from the Autofeed mixing tank to two reservoir tanks to facilitate a continuous feed to the cooker.

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Microfilm™ Cooker

Firstly, sugar slurry is dissolved and partially cooked in a plate heat exchanger. Secondly, cooking to final moisture takes place in the Microfilm™ rotor. This creates a thin film of syrup which cooks rapidly without process inversion or burning of dairy ingredients.

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Colour / Flavour Addition

Incorporates colours and flavours into the cooked syrup via a gravity split feed system. Each colouring and flavouring system is specified to match the level of automation required by the customer and the characteristics of the depositing system.

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ServoForm™ Lollipop Depositor

Sticks are accurately placed then positioned in the solid moulds by an automatic insertion system. The ServoForm™ then deposits syrup at final moisture onto the sticks using a starch-free process, ahead of cooling.

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Baker Perkins’ completely automated, high capacity ServoForm™ flat lollipop depositing technology gives the potential for an almost unlimited product variety and offers greater production flexibility compared to die forming processes.

Versatile

The ServoForm™ lollipop depositor can produce a wide range of lollipops in up to four colours, with a multi-component capability providing solid, layered and striped options for a variety of flat and 3D shaped lollipops. Centre-filled lollipops, introducing fillings such as toffee or chewy centres, can be deposited to add a new range of textures to a product portfolio.

Unique branding opportunities

Flat and shaped confectionery allow one side to be embossed for character merchandising, and a range of profiles – such as rounds, ovals or animal shapes – can be developed.

Consistent and hygienic production

Sticks are accurately placed then positioned in the solid moulds by an automatic insertion system. The ServoForm™ then deposits syrup at final moisture onto the sticks using a starch-free process, ahead of cooling.

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    Baker Perkins Ltd – UK

    Manor Drive
    Paston Parkway
    Peterborough
    PE4 7AP

    Baker Perkins Inc – US

    3223 Kraft Ave. S.E
    Grand Rapids
    Michigan
    49512 2027