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ServoForm™ Soft Confectionery

  • Benefits

    Soft confectionery such as toffees, fondants, fudges and jellies can be made on a ServoForm™ depositor. This is a continuous process that uses flexible silicone moulds or solid metal moulds instead of starch. Depositing two components provides the versatility to make a wide range of added-value products. High output and high efficiency are achieved with low production costs.

    High quality confectionery

    Superior product quality is obtained by depositing syrup at final moisture into silicone or metal moulds. This creates confectionery pieces that are perfectly shaped, with a smooth surface finish, no air bubbles and no sharp edges. The confectionery pieces are nicer to eat because of enhanced flavour release and a finer texture.

    Versatile product range

    ServoForm™ depositors are capable of producing candies with one or two flavours and/or components. Two component products may have stripes, a centre-filling or be layered. Solid pieces such as cherries or nuts can be added. Filled cups can be made by using multiple depositing heads. Multi-purpose plants to make soft confectionery and hard candy are available.

    Efficient production

    Depositing offers greater quality and flexibility than traditional methods such as starch depositing, die-forming or cut-and-wrap. High-output, continuous production with rapid changeover, low scrap rates and minimal labour requirements keep unit costs extremely low. The consistent size, shape and weight also contribute to high levels of wrapping efficiency.

    Easy to operate, clean and maintain

    Setup is quick and easy using the simple touch screen HMI. Recipe control, full process visualization and alarm management make it easy to monitor and control the process. An automatic wash cycle and hygienic design features minimize cleaning, while maintenance has been reduced and simplified with a new servo-controlled drive system.

    Variations

    ServoForm™ Gemini: multiple depositing heads on the same line increase the range even further. The ServoForm™ Gemini twin-headed depositor is an option for unique layered products.

    ServoForm™ SFX: for sugar-free and Xylitol confectionery. Baker Perkins developed the new ServoForm™ SFX depositing solution as a complete production system, specifically for healthy confectionery. It includes two cooking elements – a well-proven Microfilm™ cooker for conventional hard candy, plus a unique crystallisation process for Xylitol. Coupled with the ServoForm™Gemini twin-headed depositor, these depositors can be configured to produce clearly defined layers of Xylitol and sugar-free candy.

    For companies needing to maximize product variety, multi-product depositors are also available:

    ServoForm™ Duo: offers the flexibility to make both hard candy and lollipops on a single machine.

    ServoForm™ Universal: produces both hard and soft confectionery on a single production line.

  • Specifications

    Soft confectionery such as toffees, fondants, fudges and jellies can be made on a ServoForm™ depositor. This is a continuous process that uses flexible silicone moulds or solid metal moulds instead of starch. Depositing two components provides the versatility to make a wide range of added-value products.  High output and high efficiency are achieved with low production costs.

    Output

    Nominal plant width - 250mm, 600mm, 950mm 1,300mm

    Minimum piece weight -1g

    Maximum speed 55 - strokes/min (110 rows/min)

    Maximum output - 1,900 kg/hr

    Options

    Silicone or metal air-ejection moulds

    Extra sets of interchangeable carrier moulds

    Spare hoppers for rapid changeover

    Hopper removal carriage

    Hopper agitators for viscous masses

    Refrigerated cooling

    Four-pass cooling tunnel

    Servo-controlled mould lift

    Powder addition feeder

  • Full Equipment Range
    Weighing & Mixing  

     

     

     

     

    Autofeed

    Batch Dissolver

    AutoCook™ Systems  

     

     

     

     

     

     

    AutoCook™ Systems: Overview

    Microfilm™ Cooker

    Turbofilm™ Cooker

    Fondant & Fondant Crème

    Carablend™ Toffee Cooker

    Colour / Flavour Incorporator

    Depositing  

     

     

     

    Hard Candy

    Lollipop

    Soft Confectionery

    Jellies & Gums

    Multi-Product

    Compact Depositors

    Experimental Depositors

eSheet: ServoForm™ Soft Confectionery Depositors

eSheet: ServoForm™ Soft Confectionery Depositors

Brochure: Confectionery

Brochure: Confectionery

ServoForm™ Multi-Product Depositors

ServoForm™ Multi-Product Depositors

The ‘Duo’ and ‘Universal’ depositors in the ServoForm™ range provide the flexibility to make two product ranges on one machine.

Complete Confectionery Process Lines

Complete Confectionery Process Lines

Cooking and depositing systems for hard candy, lollipops, fondant & fudges, toffees & caramels, jellies & gums, healthcare confectionery and Xylitol confectionery.

Lifetime Support for Confectionery Equipment

Lifetime Support for Confectionery Equipment

Parts, service, upgrades and rebuilds for your Baker Perkins machines for as long as they remain in production.