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Bran & Wheat Flakes

Bran & Wheat Flakes schematic
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Baker Perkins Cereal Master TX™

For Bran & Wheat flakes:

1. Rotary Cereal Cooker

Gentle steam cooking of cereal grains in the Baker Perkins Rotary Cereal Cooker ensures that the texture, flavour and nutritional benefits of wholegrain ingredients are retained in the final product.

2. Pellet Mill & Conditioner

Pellet forming is used to achieve the correct size of flake when producing bran flakes, wheat flakes or multigrain flakes.

3. FlakeMaster™ Flaking Roll

Consistent flake quality is achieved using the Baker Perkins FlakeMaster™ flaking rolls.

4. Thermoglide2™ Toaster

Controlled toasting and drying of the flakes takes place in the Baker Perkins Thermoglide2™ toaster where the fluidized bed process minimizes product damage.

Modular Expansion:

Module 1: Multigrain Flakes

To also manufacture multigrain flakes, simply add a dryer.

Modules 1 & 2: Multigrain and Traditional Corn Flakes

For multigrain flakes and traditional corn flakes, add a dryer and tempering bin.

Modules 1, 2 & 3: Multigrain, Traditional Corn Flakes and Coated Flakes

For multigrain flakes, traditional corn flakes and frosted / glazed flakes, add a dryer, tempering bin and Baker Perkins' Syrup Coating system.

  • Cereal Master TX™

    The Baker Perkins Cereal Master TX™ rotary cereal cooker line is specified by leading manufacturers to satisfy the market for superior quality cereal products with enhanced consumer appeal.

    Rotary cooking is a well-proven technology, producing many of the world’s foremost brands.

    This best-in-class unit machine is at the core of systems producing superior flaked and shredded products.

    A standard Cereal Master TX™ line making traditional wheat and bran flakes consists of a rotary cereal cooker, pellet mill and conditioner, FlakeMaster™ Flaking Roll and a Thermoglide2™ toaster.

    The rotary cooker handles milled or whole grain cereal products such as wheal, corn and bran. Gentle steam cooking ensures that the texture, flavour and nutritional benefits of wholegrain ingredients are retained by automated cooking cycles that guarantee gentle, even hydration of the cereal grains whilst retaining the starch structure.

    Baker Perkins systems are designed to be simply expanded or adapted on a modular basis when customers need to increase output or expand a product range. Multigrain products, corn flakes and a range of coated products are all achievable by progressively extending the standard line with additional units such as drying and tempering equipment. A coating system is also an option for adding further value through frosting or glazing.

  • Required Equipment
    Cereal Cooking  

     

    bran Cereal making machine rotary

     

     

     

     

    Rotary Cereal Cooker

    Cereal Forming  

     

     

     

     

    FlakeMaster™ Flaking Roll

     

    Cereal Toasting  

     

    Cereal making machine thermoglide2

     

     

     

     

     

    Thermoglide2™ Toaster

    Syrup Coating  

     

     

     

     

     

     

    Preparation & Coating Systems

     

    Laboratory Scale Systems  

     

    Cereal making machine cooking machine

     

     

     

     

     

    Laboratory Scale Cereal Cooking System

     

Brochure: Breakfast Cereals

Brochure: Breakfast Cereals

Traditionally Flaked Products

Traditionally Flaked Products

View some of the flaked products that can be made on Baker Perkins' cereal process lines.

Cereal Master TX™

Cereal Master TX™

Expandable modular process lines for a wide variety of breakfast cereals.

Cereal Innovation Centres

Cereal Innovation Centres

Baker Perkins offers all its customers facilities to develop new products and processes, produce samples for test marketing, and conduct feasibility trials.