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FlakeMaster™ Flaking Roll

  • Benefits

    Baker Perkins' FlakeMaster™ Flaking Rolls provide consistent processing of a wide range of flakes. These include corn, bran and multigrain; traditionally-cooked grains and extruded pellets can also be processed. Process conditions are accurately controlled for optimum performance and delivery of consistent, high-quality flakes. Increased hygiene levels and easy access to all machine parts contribute to ease of cleaning and maintenance.

    High quality flakes

    Very high flake-quality is achieved through accurate control of the main process variables. The roll surface is maintained at a constant temperature by a high-capacity water-cooling system to ensure optimum flake consistency. Advanced control technology maintains a pre-set gap between the rolls to achieve the desired flake thickness, regardless of the force required. A dynamic feeder separates the grains to maintain product integrity.

    Simple cleaning and maintenance

    Open design with the motors outside the frames provides good visibility of the process and easy access for cleaning and maintenance. The belt-drive arrangement is simple and features maintenance-free timing belts. The removable discharge conveyor, mounted on slide rails, allows easy access to the delivery chute and underside of unit for cleaning and maintenance.

    Easy to operate

    PLC control with touch-screen HMI provides clear visualisation of the process and intuitive operation. There is a recipe driven setup facility, and comprehensive alarm functions and history.

    Low cost of ownership

    Flaking rolls run for about 10,000 hours before any maintenance is necessary. They are then re-machined and this can be done up to 10 times to give a maximum operating life of 100,000 hours.

  • Specifications

    Baker Perkins' FlakeMaster™ Flaking Rolls provide consistent processing of a wide range of flakes. These include corn, bran and multigrain; traditionally-cooked grains and extruded pellets can also be processed. Process conditions are accurately controlled for optimum performance and delivery of consistent, high-quality flakes. Increased hygiene levels and easy access to all machine parts contribute to ease of cleaning and maintenance.

    Range & Specifications

    Machines with 780 and 1,120mm roll-widths offer outputs of 1,000 and 1,480 kg/hour respectively, based on cornflakes before drying and toasting.

      780mm Width 1,120mm Width
    Nominal Output 1,000kg/hr 1,480kg/hr
    Roll Drive (Each) 37 kW 45 kW
    Roll Clamping Force Up to 73 tonnes Up to 73 tonnes
    Roll Speed 160 rpm 160 rpm
    Gap Control Resolution 10 Microns 10 Microns
    Min Cooling Water Flow Rate (Per Roll) 10,000 Litre/hr 10,000 Litre/hr

    Options

    • Optional product feed sensors to prevent touching rolls
    • Differential roll speeds
    • Oscillating roll scrapers

    Infeed Options

    • Grooved roll - typically for corn grits
    • Vibratory infeed - typically for extruded pellets
    • Distribution box - typically for whole grain wheat

    Discharge Options

    • Reversible discharge conveyor
    • Vibratory discharge conveyor
    • Vacuum take-off system with sampling tray
  • Full Equipment Range
    Cereal Cooking  

     

     

     

     

     

    Rotary Cereal Cooker

    Extrusion & Co-Extrusion  

     

     

     

     

     

    SBX Master™ Extruder

    CoEx Master™ Co-Extrusion Systems

    CoEx Master™ Cream Feed

    CoEx Master™ Pillow Crimper

     

    Cereal Forming  

     

     

     

     

    FlakeMaster™ Flaking Roll

    Shred Master™ Systems

     

    Cereal Toasting  

     

     

     

     

     

     

    Thermoglide2™ Toaster

    Syrup Coating  

     

     

     

     

     

     

    Preparation & Coating Systems

     

    Laboratory Scale Systems  

     

     

     

     

     

     

    Laboratory Scale Cereal Cooking System

     

eSheet: FlakeMaster™ Flaking Roll

eSheet: FlakeMaster™ Flaking Roll

Brochure: Breakfast Cereals

Brochure: Breakfast Cereals

Cereal Master TX™

Cereal Master TX™

Expandable modular process lines for a wide variety of breakfast cereals.

Cereal Master EX™

Cereal Master EX™

Expandable modular process lines for a wide variety of extruded and co-extruded breakfast cereals.

Complete Cereal Process Lines

Complete Cereal Process Lines

Complete systems for all types of traditionally flaked and extruded breakfast cereals

Lifetime Support for Cereal Equipment

Lifetime Support for Cereal Equipment

Parts, service, upgrades and rebuilds for your Baker Perkins machines for as long as they remain in production.