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Soft Dough Biscuits

Soft Dough Biscuits schematic
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1. High Speed Mixer

Dough is mixed with a unique, shafless mixing blade that ensures good dispersion of ingredients. Mixed dough is automatically discharged into a dough feed system or tub. In many facilities, the mixer is located on the floor above the main line: mixed dough is discharged into the dough feed through a floor chute.

2. Rotary Moulder

Specialist dies and rolls set the product size, shape, weight and thickness, as well as imparting the manufacturer’s unique design or branding.

390 & TruClean™ Rotary Moulders - produces a full range of soft-dough moulded biscuits and sandwich cookies.

Series2 Rotary Moulder - produces soft-dough moulded biscuits and sandwich cookies at high outputs in environments where close control of size, weight and texture are essential.

3. TruBake™ Convection Oven

Baking is achieved by jets of hot air directed onto the product from plenum chambers above and below the band. The air is heated by a single burner in each zone and, once spent, is recirculated with a proportion being exhausted to maintain bake chamber humidity. High pressure in the plenum chambers ensures even distribution of air across the band, providing an even bake.

  • Soft Dough Biscuits

    Baker Perkins is a world leader in the supply of complete plants for the production of soft dough cookies and biscuits. We offer a series of best-in-class unit machines in each key technology; more than a century of experience provides us with an unrivalled ability to combine them into profitable, efficient, flexible systems.

    Rotary moulding is an industry-standard method of making soft dough biscuits, and Baker Perkins has been at the forefront of this technology since its introduction. The Series2 Rotary Moulder provides the key benefit of total control flexibility, with a ‘plug-in’ capability and a range of options to meet customers’ specific needs, including a high speed unit. Another option is the TruClean™ Rotary Moulder, which is a hygienic rotary moulder that is easy to operate and maintain.

    Baking is a vital process, and the Baker Perkins TruBake™ Convection Oven makes major savings for biscuit makers in bake time, capital cost and energy. It also provides significant quality, consistency and reliability benefits by creating a dependable and stable airflow within the chamber.

  • Required Equipment
    Mixing & Dough Feed  

     

     

     

     

    High Speed Mixer

    Dough Feed Systems

    Power Dough Feeder

    Soft Dough Forming  

     

     

     

    Series2 Rotary Moulder

    TruClean™ 390 Rotary Moulder Range

    TruClean™ 590 Heavy Duty Rotary Moulder

    Baking & Handling  

     

     

     

     

     

    TruBake™ Convection Oven

    Biscuit Handling Systems

Brochure: Biscuits, Cookies & Crackers

Brochure: Biscuits, Cookies & Crackers

Soft Dough Biscuit Products

Soft Dough Biscuit Products

View some of the many soft dough biscuits that can be made on Baker Perkins' process lines.

The Die Experts

The Die Experts

If you have a cookie, cracker or snack product idea that you would like to produce, give us a call.

Biscuit, Cookie & Cracker Innovation Centres

Biscuit, Cookie & Cracker Innovation Centres

Baker Perkins offers facilities for customers to develop new products and processes, produce samples for test marketing, and conduct feasibility trials.