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TruClean™ Wirecut

  • Benefits

    The TruClean™ wirecut machine forms cookies, biscuits and bars from soft dough. It is the result of a radical innovation in Baker Perkins' approach to hygienic design. Exceptional reliability, fast changeovers, low waste and minimal giveaway enable high production rates to be maintained while keeping operating costs low.

    High production rates with precise weight control

    The TruClean™ Wirecut offers outstanding weight accuracy of +/- 1% on plain dough and 2% on dough with inclusions, through unique die and filler block technology. No other wirecut comes close to this performance. For products with inclusions, cutting consistency and deposit accuracy can be improved with an oscillating knife.

    Designed for hygiene

    The TruClean™ Wirecut has been designed in accordance with industry guidelines on sanitation, including the GMA’s 10 Principles of Equipment Design. Every detail has been meticulously engineered to minimize accumulation of debris and to make thorough and effective cleaning to avoid cross-contact from allergens and pathogens as easy as possible.

    Easy to operate and maintain

    Simple push-button or touch-screen graphics, good visibility of the product area and full on-the-run adjustment make effective operation straightforward and intuitive. The GMA’s Principles of Equipment Design help to simplify maintenance and reduce costs - open access, fewer guards and easy removal of guards and other components.

  • Options

    The TruClean™ wirecut machine forms cookies, biscuits and bars from soft dough. It is the result of a radical innovation in Baker Perkins approach to hygienic design. Exceptional reliability, fast changeovers, low waste and minimal giveaway enable high production rates to be maintained while keeping operating costs low.

    Specification

    Machine widths: 32” / 812mm, 40” / 1,016mm, 48” / 1,220mm, 60” / 1,525mm

    Minimum cutting speed: 60cpm

    Maximum cutting speed: 200cpm

    Options

    Oscillating knife assembly

    Dynamic band raise mechanism

    Die and wirecut head carts

    316 stainless steel construction for use with aggressive cleaning chemicals.

    Angled Overhead Wirecut

    The angled overhead wirecut machine delivers up to 25% higher production. It lays down soft dough wirecut cookies at an angle to create "nested patterns": these improve utilisation of the baking surface in the oven. 

    By positioning the machine head at an angle to the oven band, dough pieces can be nested to increase product density. This optimization of the available oven band area produces significant production gains. These rise from 14% on 38mm diameter cookies to 25% with 100mm diameter cookies.

    The angled wirecut is part of the TruClean™ range which brings a radically innovative approach to hygienic design. It provides best-in-class dough piece weight control, ease of cleaning, simplicity of operation and fast product changeovers.

    Double Eccentric Guillotine

    The double eccentric guillotine is positioned after a bar former to cut the continuous strip of product into bar lengths.

    The mechanism provides a two stage precise cutting action. Rapid blade movement during the cutting phase reduces product distortion and sticking. Product length is easily and quickly adjusted between bite size and full size bars. The guillotine handles a wide range of products, and large inclusions such as dry fruit, nuts and grains. It gives a clean cut through tough and difficult materials.

    A blade heater and blade scraper are available to clean the blade when working with more challenging products. This helps reduce maintenance costs by ensuring long intervals between cleaning.

    Encapsulation Module

    Filled cookies can be produced on a standard wirecut machine using an optional encapsulation module and iris cutter. Baker Perkins’ encapsulation system can be fitted to any wirecut to convert the machine from a standard unit to one that can do both cookies and encapsulated cookies.

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  • Full Equipment Range
    Mixing & Dough Feed  

     

     

     

     

    High Speed Mixer

    Dough Feed Systems

    Power Dough Feeder

    Soft Dough Forming: Wirecuts  

     

     

     

     

    TruClean™ Wirecut

    Overhead Angled Wirecut

    Frozen Dough Wirecut

    Dualtex Extruder

    Forming Ancillaries

    Soft Dough Forming: Rotary Moulders  

     

     

    TruClean™ 390 Rotary Moulder Range

    Series2 Rotary Moulder

    TruClean™ 590 Heavy Duty Rotary Moulder

    Dies & Rolls

    Forming Ancillaries

    Laboratory Scale Rotary Moulder

    Sheet Forming & Cutting  

     

     

     

    TruClean™ Vertical Cut Sheet Laminator

    TruClean™ Combination Laminator

    TruClean™ Three Roll Sheeter

    TruClean™ Gauge Roll

    TruClean™ Rotary Cutter

     

    Baking & Handling  

     

     

     

     

    Direct Gas Fired Oven

    TruBake™ Convection Oven

    Hybrid Oven

    Snack Toaster Oven

    Biscuit Handling Systems

     

    Biscuit Sandwiching  

     

     

     

     

    BP Sandwiching Machine

    Pile Pack Sandwiching Machine

    Cream Feed Systems

    Co-Deposit Stencil

    Lane Multiplier

     

eSheet: TruClean™ Wirecut

eSheet: TruClean™ Wirecut

Brochure: Biscuits, Cookies & Crackers

Brochure: Biscuits, Cookies & Crackers

The Die Experts

The Die Experts

If you have a cookie, cracker or snack product idea that you would like to produce, give us a call.

The TruClean™ Standard

The TruClean™ Standard

The TruClean™ standard enables machines to be matched to specific cross-contact risks and cleaning protocols.

Complete Biscuit, Cookie & Cracker Process Lines

Complete Biscuit, Cookie & Cracker Process Lines

Complete process lines for Cookies, Soft Dough Biscuits, Hard Sweet Biscuits, Crackers, Cream Sandwiches, Baked Snacks, Bars & Toaster Pastries

Lifetime Support for Biscuit & Cookie Equipment

Lifetime Support for Biscuit & Cookie Equipment

Parts, service, upgrades and rebuilds for your Baker Perkins machines for as long as they remain in production.