Share

TruClean™ Servo Wirecut

  • Benefits

    Building on the success of Baker Perkins’ proven TruClean™ Wirecut design, the new TruClean™ Servo Wirecut brings improved automation and flexibility to the production of wirecut cookies and bars. Best-in-class weight control is achieved through die and filler block technology unique to Baker Perkins wirecuts. Adhering to Baker Perkins’ TruClean™ standard, the TruClean™ Servo Wirecut has been designed in accordance with the latest industry guidelines on sanitation to reduce cross-contact risks and cleaning times.

    Unique dual servo system with low operating and upgrade costs

    Fast changeovers, low waste and minimal giveaway along with easier cleaning reduces operating costs; open access, fewer moving parts and easy removal of components means maintenance costs are also reduced. The traditional mechanical system, with many manual adjustments, has been replaced by a unique dual servo system with minimal parts. The new TruClean™ Servo Wirecut is compatible with existing Baker Perkins filler blocks and dies

    Servo-driven for precise, one-touch recipe control

    A two-axis servo system provides infinite variability to the cutting and return paths, enabling optimum cutting performance at high speeds or on difficult dough. Tailored profiles can be created for each individual product and loaded at the touch of a button. Intuitive touch-screen controls provide full process visualization, historical trending, alarm history and recipe management.

    Unique die and filler block technology for precise weight control

    The TruClean™ Servo Wirecut offers outstanding weight accuracy. The filler block ensures consistent product weight accuracy across the band, with less giveaway and less waste. The clamshell head allows rapid, tool-free removal of the filler block and die assembly for cleaning and fast product changeovers.

  • Options

    Building on the success of Baker Perkins’ proven TruClean™ Wirecut design, the new TruClean™ Servo Wirecut brings improved automation and flexibility to the production of wirecut cookies and bars. Best-in-class weight control is achieved through die and filler block technology unique to Baker Perkins wirecuts. Adhering to Baker Perkins’ TruClean™ standard, the TruClean™ Servo Wirecut has been designed in accordance with the latest industry guidelines on sanitation to reduce cross-contact risks and cleaning times.

    Specification

    Machine widths: 32” / 812mm, 40” / 1,016mm, 48” / 1,220mm, 60” / 1,525mm

    Minimum cutting speed: 60cpm

    Maximum cutting speed: 165cpm

    Options

    316 stainless steel construction for use with aggressive cleaning chemicals.

    Servo-driven dynamic band raise mechanism for improved product registration

    Die and wirecut head carts

    Internal belt circuit or over-oven band configurations are available

    For products with inclusions, cutting consistency and deposit accuracy can be improved with an oscillating wire or knife attachment

    Double Eccentric Guillotine

    The double eccentric guillotine is positioned after a bar former to cut the continuous strip of product into bar lengths.

    The mechanism provides a two stage precise cutting action. Rapid blade movement during the cutting phase reduces product distortion and sticking. Product length is easily and quickly adjusted between bite size and full size bars. The guillotine handles a wide range of products, and large inclusions such as dry fruit, nuts and grains. It gives a clean cut through tough and difficult materials.

    A blade heater and blade scraper are available to clean the blade when working with more challenging products. This helps reduce maintenance costs by ensuring long intervals between cleaning.

    Encapsulation Module

    Filled cookies can be produced on a standard wirecut machine using an optional encapsulation module and iris cutter. Baker Perkins’ encapsulation system can be fitted to any wirecut to convert the machine from a standard unit to one that can do both cookies and encapsulated cookies.

    Click here to read more

  • Full Equipment Range
    Mixing & Dough Feed  

     

     

     

     

    High Speed Mixer

    Dough Feed Systems

    Power Dough Feeder

    Soft Dough Forming: Wirecuts  

     

     

     

     

    TruClean™ Wirecut

    Overhead Angled Wirecut

    Frozen Dough Wirecut

    Dualtex Extruder

    Forming Ancillaries

    Soft Dough Forming: Rotary Moulders  

     

     

    TruClean™ 390 Rotary Moulder Range

    Series2 Rotary Moulder

    TruClean™ 590 Heavy Duty Rotary Moulder

    Dies & Rolls

    Forming Ancillaries

    Laboratory Scale Rotary Moulder

    Sheet Forming & Cutting  

     

     

     

    TruClean™ Vertical Cut Sheet Laminator

    TruClean™ Combination Laminator

    TruClean™ Three Roll Sheeter

    TruClean™ Gauge Roll

    TruClean™ Rotary Cutter

     

    Baking & Handling  

     

     

     

     

    Direct Gas Fired Oven

    TruBake™ Convection Oven

    Hybrid Oven

    Snack Toaster Oven

    Biscuit Handling Systems

     

    Biscuit Sandwiching  

     

     

     

     

    BP Sandwiching Machine

    Pile Pack Sandwiching Machine

    Cream Feed Systems

    Co-Deposit Stencil

    Lane Multiplier

     

eSheet: TruClean™ Servo Wirecut

eSheet: TruClean™ Servo Wirecut

Brochure: Biscuits, Cookies & Crackers

Brochure: Biscuits, Cookies & Crackers

The Die Experts

The Die Experts

If you have a cookie, cracker or snack product idea that you would like to produce, give us a call.

The TruClean™ Standard

The TruClean™ Standard

The TruClean™ standard enables machines to be matched to specific cross-contact risks and cleaning protocols.

Complete Biscuit, Cookie & Cracker Process Lines

Complete Biscuit, Cookie & Cracker Process Lines

Complete process lines for Cookies, Soft Dough Biscuits, Hard Sweet Biscuits, Crackers, Cream Sandwiches, Baked Snacks, Bars & Toaster Pastries

Lifetime Support for Biscuit & Cookie Equipment

Lifetime Support for Biscuit & Cookie Equipment

Parts, service, upgrades and rebuilds for your Baker Perkins machines for as long as they remain in production.