Share

TruClean™ Gauge Roll

  • Benefits

    TruClean™ Gauge Rolls achieve and maintain the desired thickness of a sheet of biscuit dough. This is a key function in the forming and cutting process for cracker biscuits and hard sweet biscuits. Repeatable precision is matched by low operating costs, with labour, waste and maintenance kept to an absolute minimum. They are designed to meet the latest industry requirements for hygienic operation.

    Low cost of ownership

    The new design uses a proven process to ensure reliable operation, low waste and accurate performance. Features that contribute to precise weight control and reliable sheet handling have been enhanced.

    Easy to operate

    A clear and intuitive touch screen HMI includes indication and setting of all the main running adjustments. This is located on the machine to enable operators to see the effects of their adjustment on the dough sheet as they make them. The gauge roll is fully integrated into the line speed control system, which automatically cascades changes back down the line to maintain smooth operation.

    Easy to clean and maintain

    Three important principles form the basis of TruClean™ design: reducing accumulation of unwanted materials; improving visibility and access for cleaning; and simplifying the removal and replacement of components and assemblies without the need for tools or technicians.

    Reduced waste, minimum downtime

    These improved gauge rolls feature an arrangement of flanges, scrapers and take-off conveyors that reduce waste by fully supporting the dough sheet throughout. Positively-tracked cartridge take-off conveyors require no tracking adjustment and can be quickly removed from the machine for easy access and minimum downtime.

    TruClean™ performance and choice

    The radical TruClean™ approach to hygienic design is setting new standards. Less time spent cleaning means lower costs and faster changeovers. TruClean™ machines retain all the best-in-class process parameters and benefits of previous generation Baker Perkins equipment, including outstanding reliability, performance and ease of use.

    Two levels of sanitation are available for every machine in the TruClean™ range. This allows customers to choose the one that best matches the sensitive cross-contact risks they face and the cleaning protocols they use.

  • Specifications

    TruClean™ Gauge Rolls achieve and maintain the desired thickness of a sheet of biscuit dough. This is a key function in the forming and cutting process for cracker biscuits and hard sweet biscuits. Repeatable precision is matched by low operating costs, with labour, waste and maintenance kept to an absolute minimum. It is designed to meet the latest industry requirements for hygienic operation.

    Specification

    Sheet widths: 1,016mm, 1,220mm, 1,500mm

    Web width: dough sheet plus 80mm (standard); dough sheet plus 50mm (cartridge conveyor)

    Roll diameter 300mm (standard) ; 400mm (heavy duty)

    Gap range 0-8mm, 4-12mm, 12-20mm

    Options

    Heavy-duty final gauge roll with 400mm diameter rolls

    Chilled cast iron rolls

    Water cooled or heated rolls

    Additional parts for soft dough processing

    Operator setting of side-to-side gap adjustment

    Cartridge delivery web conveyors with self-tracked webs

    Integrated LED lighting at infeed

    Heated scrapers

    Laser feed control

    Dough sheet air blowers with filters

    Extended delivery web table for topping equipment

  • Full Equipment Range
    Mixing & Dough Feed  

     

     

     

     

    High Speed Mixer

    Dough Feed Systems

    Power Dough Feeder

    Soft Dough Forming: Wirecuts  

     

     

     

     

    TruClean™ Wirecut

    Overhead Angled Wirecut

    Frozen Dough Wirecut

    Dualtex Extruder

    Forming Ancillaries

    Soft Dough Forming: Rotary Moulders  

     

     

    TruClean™ 390 Rotary Moulder Range

    Series2 Rotary Moulder

    TruClean™ 590 Heavy Duty Rotary Moulder

    Dies & Rolls

    Forming Ancillaries

    Laboratory Scale Rotary Moulder

    Sheet Forming & Cutting  

     

     

     

    TruClean™ Vertical Cut Sheet Laminator

    TruClean™ Combination Laminator

    TruClean™ Three Roll Sheeter

    TruClean™ Gauge Roll

    TruClean™ Rotary Cutter

     

    Baking & Handling  

     

     

     

     

    Direct Gas Fired Oven

    TruBake™ Convection Oven

    Hybrid Oven

    Snack Toaster Oven

    Biscuit Handling Systems

     

    Biscuit Sandwiching  

     

     

     

     

    BP Sandwiching Machine

    Pile Pack Sandwiching Machine

    Cream Feed Systems

    Co-Deposit Stencil

    Lane Multiplier

     

Brochure: TruClean™ Sheet Forming and Cutting Lines

Brochure: TruClean™ Sheet Forming and Cutting Lines

Brochure: Biscuits, Cookies & Crackers

Brochure: Biscuits, Cookies & Crackers

The TruClean™ Standard

The TruClean™ Standard

The TruClean™ standard enables machines to be matched to specific cross-contact risks and cleaning protocols.

Complete Biscuit, Cookie & Cracker Process Lines

Complete Biscuit, Cookie & Cracker Process Lines

Complete process lines for Cookies, Soft Dough Biscuits, Hard Sweet Biscuits, Crackers, Cream Sandwiches, Baked Snacks, Bars & Toaster Pastries

Lifetime Support for Biscuit & Cookie Equipment

Lifetime Support for Biscuit & Cookie Equipment

Parts, service, upgrades and rebuilds for your Baker Perkins machines for as long as they remain in production.